Increasing Productivity with Industrial Shock Absorbers
December 8th, 2020
Two elements that must be controlled sufficiently during industrial works are vibration and shock. While their occurrence may look harmless, they can drastically affect the way machines and equipment work and function in the long run. Without constraining them, they can easily reduce quality and performance, increase operating costs, generate loud noise, and ultimately damage machines and equipment.
Fortunately, there are tons of ways of dealing with these elements. Some viable options for damping and vibration isolation include profile dampers, rotary dampers, hydraulic dampers, industrial gas springs, vibration isolators, air springs, and hydraulic feed controls. Another great element that can help alleviate the effects of vibration and shock is the industrial shock absorber.
Working Principles of Shock Absorbers
To better understand how shock absorbers generally work, one must first know how machines work. You see, machines generally move and carry out their function, producing kinetic energy that is proportional to their mass of the load and the square of its velocity. Shocks and vibrations from their movements are inevitable. Fortunately, the effects of these elements can be mitigated through shock absorbers.
Shock absorbers, at this point, can help reduce the damaging effects of these elements by removing the kinetic energy from the load that is being stopped, converting it into thermal energy, and dissipating it as heat. As the thermal energy dissipates, the kinetic energy has been prevented from transcending shock loads to various equipment and surrounding elements during heavy or even normal workload.
Exploring Industrial Shock Absorbers
Industrial shock absorbers are unique since they can provide a linear, uniform stopping force throughout the entire stopping stroke. All their actions are done without signs of rebounding or bouncing as the deceleration ends. Compared to other shock absorbers and damping systems, industrial shock absorbers are known to deliver faster stopping times and smoother and more predictable load deceleration, eliminating force peak and shock damages to various machines and equipment. Even the noise generated by the machines is decreased through the use of industrial shock absorbers.
Most industrial shock absorbers work by restricting oil flow throughout a series of controlled passage. The piston rod, which serves as the interface between the external moving masses that require deceleration and the shock’s internal system components, is then pushed into the cylinder. The pushing movement then allows the piston to retract into the shock body, pressurising the hydraulic fluid and forcing it to flow through a pressure chamber. The chamber at this point restricts the fluid and causes it to acquire high temperature, dispersing the heat ultimately to the surrounding environment.
Some industrial shock absorbers have a secondary pressure chamber so that it can create multiple channels of variable restriction. As the mass is released from the piston, a return spring will then help reset the piston to its extended position. Some return springs are situated internally to the shock absorber, while others are located around the piston shaft.
Industrial Shock Absorbers from ENKOSI
If you want to get your own industrial shock absorbers, then feel free to contact us at ENKOSI. We supply Australia with Enidine industrial shock absorbers, the widest range of standard and custom energy absorption and vibration isolation solutions available today.
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